Routers are painfully noisy and throw dust everywhere. If I wanted that, I’d go to Burning Man (again). So:
Step 1 – Dust Shoe
Vertigo do a dust shoe to stop chips flying everywhere. They were kind enough to give this to me for free, as the magnets aren’t perfectly aligned, but it still grips well enough.
Step 2 – Dust Extraction
Dust now gets pulled into a Triton dust collector bucket by an old Dyson vacuum.
This does a reasonable job, although fitting the hose into the dust shoe requires some surgery – the shoe has to be split into two parts so the hose can feed through the hole and then be clamped in place. The shoe is acrylic, so this isn’t hard.
The hoses do pop off the connectors too easily, but it takes twenty-odd litres of dust and chips that are now not spread throughout the workshop.
Step 3 – A Cabinet
It’s still loud, so I used melamine from the shipping box and some random ply to build an enclosure. Long hinge and a wide opening, spaced double layer of acrylic for a window, big handle for the opening lid, and a port for the dust hose. There’s an air filter to let air in when the vacuum pulls it out, but given that the box isn’t that well sealed, I’m not sure this is really needed
Much quieter and the dust is under control.
Best investment was $40 on an LED strip inside the box, for excellent work lighting.
Step 4 – Spoil Board
And a thick ply board to protect the router bed from the inevitable over-cuts, with slots for clamp bolts and shallow marks for aligning stock.
Step 5 – Route ALL the things
Design from Nathan McIntyre.